Custom Tooling Expertise: Elbex’s Precision from Start to Finish

Katie Schupp • March 28, 2025

In manufacturing, precise tooling is an absolute must, especially when creating custom extrusions. Outsourcing tooling may seem like a good idea, but this can often lead to delays and poor quality control. Instead, working with Elbex, which offers in-house tool and die design and custom tooling capabilities, can ensure you get the efficiency and quality you need.


The Elbex Advantage: On-Site Tooling for Unmatched Efficiency


In-house tooling provides several noteworthy advantages for your project. First, doing everything in-house eliminates outsourcing costs, which can result in significant cost savings. Doing everything in-house also streamlines the production process, dramatically reducing lead times, minimizing delays, and improving the overall project workflow.


All of this enables us to improve the delivery schedule for your finished products and ensure that deadlines are met. Perhaps most importantly, however, doing everything in-house allows us to maintain meticulous control over the entire process, ensuring that finished seals and gaskets meet quality standards.


Elbex’s Tooling Capabilities: From Design to Production


At Elbex, we offer a wide range of custom tooling capabilities that benefit the entire manufacturing process. We use AutoCAD to create precise 2-D models, which are the foundation for accurate tooling. Our engineers also leverage their industry expertise to optimize tool and die design for specific materials and profiles.


During production, we use wire EDM to create intricate shapes and complex profiles with exceptional precision, as well as sinker EDM to create complex cavities and shapes in dies and molds. Precise cuts and finishes enabled by these processes ensure consistent quality for rubber seals and gaskets, even with intricate designs.


The Elbex Process: A Seamless Experience


By keeping everything in-house, we offer a streamlined experience from start to finish. We begin by assessing your needs and defining tooling requirements during an initial consultation. After this, our engineering team gets to work, using AutoCAD to design and model the tooling.


Once the design phase is complete, we can begin manufacturing in-house, using wire EDM, sinker EDM, and other processes as needed to achieve custom tooling. Rigorous quality control measures are implemented throughout production so that both tool and die design, as well as finished seals and gaskets, meet all necessary quality standards.


With our on-site custom tooling capabilities, Elbex can deliver a seamless experience at every stage of the project, while achieving the consistent quality you need. Contact us today to discuss your custom tooling and extrusion needs.

Industrial Rubber Expansion Joints - Managing Movement in Piping Systems

By Melissa Nichols • September 18, 2026
Temperature changes and fluid flow mean that piping networks are constantly experiencing movement and vibrations. Rigid pipes without flexibility will eventually crack, leak, or fail under pressure, which makes custom extruded rubber expansion joints for industrial piping systems and stress management an essential addition to every pipe system. At Elbex, our extruded rubber expansion joints help provide the flexibility and protection these systems need. With capabilities that include flexible rubber expansion joints for infrastructure and durable rubber expansion joints for heavy duty applications, we can help you protect any piping network. Here’s how. How Rubber Expansion Joints Tame Piping Stress Pipes can be extremely sensitive to thermal movement, growing longer when hot and shrinking when cold. Extruded rubber expansion joints flex to safely absorb these ongoing changes and reduce stress on the pipes themselves. Similarly, rubber can act as a shock absorber that dampens vibrations from pumps and other machinery. These flexible connections help pipes manage stress build-up that might otherwise lead to fractures, burst pipes, and costly downtime. Heavy-Duty Applications in Infrastructure and Industry Durable rubber expansion joints for heavy duty applications are especially well-suited for industrial needs, such as in processing plants, water facilities, and manufacturing sites. Similarly, flexible rubber expansion joints for infrastructure keep municipal water systems, transit hubs, and public utilities running smoothly. This doesn’t happen by accident. At Elbex, we start by selecting the right rubber compounds that will hold up under the harsh conditions your pipe network experiences. Sunlight, outdoor weather, temperature extremes, vibrations, and liquid exposure all come into consideration so we can pick the right material for the job.  The Custom Advantage with Elbex Elbex’s customization abilities also give you a distinct advantage in protecting your pipes. Standard off-the-shelf connectors don't always have the right dimensions for specialized piping layouts. In some cases, they may not use the right materials, either. At Elbex, we ensure this won’t be a problem. We leverage years of expertise in manufacturing custom extruded rubber expansion joints for industrial piping systems and stress management to match your project’s exact pipe dimensions and pressure needs. You’ll get a perfect fit focused on your specific requirements. By protecting piping systems from stress and movement with rubber expansion joints, you’ll be able to prevent emergency leaks and preserve infrastructure for significant long-term savings. Contact the Elbex team today to learn more about using our custom expansion joint solutions for your facilities.

Glazing Systems and Rubber Seals: The Key to Long-Lasting Window Performance

By Melissa Nichols • September 11, 2026
Windows are more than just glass. Even though the glass gets all the attention, proper support and sealing around the edges is just as essential for keeping windows clear, draft-free, and secure. At Elbex, we specialize in window rubber seals, glazing gaskets, and rubber setting blocks that help you accomplish exactly that for both residential and industrial window installations. Cushioning and Support: The Role of Rubber Setting Blocks Rubber setting blocks have a subtle design, but a powerful role. By cushioning the glass inside the window frame, they keep the glass from coming into direct contact with metal or wood. Setting blocks also aid in leveling the glass and distributing its weight evenly. This prevents sagging and stress cracks that might otherwise occur with age. They also further protect the window through their vibration dampening capabilities, which allows them to absorb everyday bumps and environmental vibrations. Weather Resistance: Shielding Against the Elements While rubber setting blocks protect the glass, window rubber seals and glazing gaskets are what help the window do its job. These rubber seals wrap the edges of the glass to form a barrier that blocks rain, wind, and humidity. This is essential for preventing drafts or water damage — especially the hidden mold and structural decay that can happen if water enters wall cavities. Tight, well-fitted window seals also reduce heating and cooling bills for building owners for immediate ROI. Flawless Performance Through Proper Installation Even the best rubber profile requires proper installation and the right dimensions to do its job. At Elbex, we produce customized, easy-to-install profiles tailored to your exact window specifications. This ensures that setting blocks, seals, and gaskets will seamlessly fit channels to eliminate gaps and streamline installation. Long-lasting, dependable window performance combines quality glass with strong setting blocks, durable glazing gaskets, and tight weather seals. Elbex makes this possible with high-quality, custom solutions. Contact us today to request a quote or discuss your custom window sealing requirements.

Custom Rubber Extrusions for Modern Manufacturing: Absorbing Movement and Preventing Damage

By Melissa Nichols • August 28, 2026
No matter what your company produces, modern manufacturing and industrial facilities face a common challenge: constant structural vibrations and movement from heavy machinery and other aspects of your daily operations. Over time, these movements can cause significant wear and tear to equipment and the structure itself. This is where Elbex and our industrial rubber extrusions come in. As a premier manufacturer of high-performance industrial gaskets and seals, as well as other extrusions, we can help protect your equipment and your overall operations. Here’s how. Defeating the Elements: Withstanding Extreme Environments Industrial plants present an extreme environment that can accelerate structural damage over time. For example, dramatic temperature changes within the facility and exposure to direct sunlight can cause damage from thermal expansion and contraction. Vibrations from equipment can cause even more wear and tear. Because of this, a primary function of our extruded rubber expansion joints is to absorb the expanding and contracting movements of factory walls, piping systems, and architectural facades. These extrusions can also absorb vibrations and other movements. This reduces pressure on the protected elements, extending their lifespan and helping to prevent future maintenance problems. The Toolbox of Industrial Solutions: Expansion Joints, Glazing, and Bumpers At Elbex, we manufacture a variety of rubber extrusions tailored for modern manufacturing. For example, our extruded rubber expansion joints eliminate structural fracture risks in industrial piping systems by minimizing movement and vibrations. Extruded rubber glazing systems set glass and panels, forming extra-tight environmental seals to help block out noise, air, and moisture. Our extruded rubber bumpers are also quite popular. Custom manufactured rubber buffers made from heavy-duty EPDM form an abrasion-resistant cushion that protects expensive equipment from direct physical impacts — a common risk in factories. Versatile Geometry: D-Sections, Bulb Seals, and Ribbed Profiles Our versatile profiles ensure that we’ll be able to assist with heavy machinery vibration dampening in any location. For example, custom D-sections help seal surfaces and fill voids, making use of pressure-sensitive adhesives for quick positioning. If you’re looking for maximum sealing power, bulb seals (or trim seals) can fit cleanly into tracks to insulate industrial hatches and doors. And compressible ribbed profiles have the ability to compress smoothly to create a tight barrier between two surfaces. Value-Added Post-Production Customization At Elbex, we’re also able to help with additional customization options after manufacturing your industrial rubber extrusions. For example, while our profiles are manufactured in continuous lengths, we can utilize high-speed automated cutting to match your specific sizing requirements. Other post-production capabilities include vulcanized splicing, punching, printing, and specialized taping. Whatever you need, we’ll help you get the right look and performance. Don’t let vibration and environmental stress degrade your industrial equipment — or your facility itself! By working with Elbex, you’ll get the professional, personalized support you need to meet your exact specifications. Contact us today to get started.