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3 Mistakes to Avoid When Designing Rubber Extrusions

ELBEX • Apr 05, 2021
3 Mistakes to Avoid When Designing Rubber Extrusions

Whether you are improving an existing product or creating a brand-new product, appropriately designed rubber extrusions are vital in order to maintain consistent product quality. Here are three mistakes to avoid when designing rubber extrusions for your project

Sharp Corners

While 90-degree corners are ideal in many applications, rubber extrusions are not one of these applications. Indeed, rubber extrusions are used in many 90-degree applications, however, sharp corners in the extrusion itself can lead to leaks. It is best to include a small radius in the sealing surface design instead of a 90-degree angle.

Failing to Account for Movement

Since compression loads can vary greatly, compression and decompression must be accounted for when designing your part. If not taken into consideration, the part can end up too big or too small, and this will lead to leaks.

Designing it Alone

You will want to choose a supplier that has a dedicated team of highly-trained experts in their field, that can help take your vision and turn it into a reality. You will want a supplier that knows the ins and outs of the various materials available and that can help you to choose the material that will work best in your specific application

ELBEX Edge

The ELBEX Corporation has more than 25 years in the business of designing and manufacturing custom rubber extrusions for clients around the globe. Our extrusions have served companies in numerous fields, including the automotive sector, appliance makers, water control projects, mass transit, and several others. Our team is dedicated to quality throughout the entire extrusion manufacturing process. We consistently follow the following quality assurance practices:

  • Incoming inspection of raw materials - allows for complete traceability
  • SPC inspection during production
  • 24 hour check
  • Certificate of Compliance

For more information on how ELBEX can work for you, contact us today.

In order to meet the challenging requirements of a custom project, we offer in-house tool and design services and fabrication. Our profile engineering is designed for the manufacturing process in order to meet critical tolerances. The ultimate goal is to meet our customers’ application fitness parameters. 

We have strong SPC and quality extrusion assurance systems in place, and we are ISO certified. All of these systems are in place to ensure the best possible performance and customer satisfaction for all of our extruded products. 

Our capabilities and experience matters. In our 30 years, we have created quality, custom extrusions for products around the globe. Plus, with our strong relationship with Seal Master we have high quality resources at our fingertips. 

There isn’t much we haven’t seen, so call us today to help bring your project to life. 

27 Mar, 2024
We live in a time of rapid change — and this is just as true of the rubber extrusion industry as it is in other areas. At ELBEX, we believe a forward-thinking approach is vital to stay at the forefront of rubber extrusion. Emerging Trends in Rubber Extrusion in 2024 As 2024 begins, several trends have stood out in the rubber extrusion industry. These include advancements in eco-friendly materials, improvements in manufacturing automation, and increased demand for rubber extrusions from emerging markets. At ELBEX, ongoing investments in research and development have proven essential for helping us take advantage of these trends so we can better serve our clients. Incorporating Advanced Technology Manufacturing processes are constantly improving thanks to new technologies such as AI and the internet of things. These technologies enable us to automate certain processes to achieve greater efficiency, quality control, and customization capabilities. Sustainability: A Core Focus for ELBEX in 2024 Energy efficiency and the use of eco-friendly materials have long been a focus at ELBEX, but they are even more important in 2024. Current sustainability initiatives include the use of recycled materials and a focus on implementing energy-efficient processes that minimize waste. Expanding into New Markets and Applications New industries and markets represent a major area of growth for rubber extrusion products. Areas such as renewable energy, electric vehicles, and smart infrastructure will all rely on rubber extrusions, and as such, we must continually research and develop new profiles that will work with these applications. ELBEX’s Commitment to Quality and Customer Satisfaction In the midst of these trends, ELBEX is committed to maintaining high quality standards, as demonstrated through our ISO certification. By taking advantage of the latest industry trends, we can further improve results for our clients and drive meaningful outcomes. With a proactive approach to embracing current and future trends in the world of rubber extrusions, ELBEX is positioned to continue shaping the future of the industry in 2024 and beyond.
19 Mar, 2024
One of the most important indicators of a manufacturer’s efficiency is its scrap rate — or the percentage of defective products that need to be thrown away or recycled. At ELBEX, we are proud to consistently achieve low scrap percentages with each job we undertake. The Importance of Low Scrap in Manufacturing In manufacturing, scrap can have significant environmental and economic impacts. Unusable products must be recycled and replaced, which means more time, energy, and materials used in the manufacturing process. This can drive up costs for both the business and its clients, while also creating a larger carbon footprint. ELBEX’s Approach to Minimizing Scrap At ELBEX, we implement a wide variety of steps to minimize scrap, starting by using high-quality materials that are less likely to result in defects. We combine this with the latest in rubber extrusion technology and processes and a skilled team that draws on decades of industry experience. Strong quality control systems help us reduce waste at every step of the process. Impact on Quality and Cost-Effectiveness These practices, which help us achieve a low scrap percentage, ultimately result in higher quality products and less waste. This creates cost savings for everyone involved, as production runs can be completed faster and with less material. Reduced energy consumption also means less of an impact on the environment. ELBEX’s Ongoing Commitment to Improvement ELBEX is committed to continuous improvement, including finding new ways to further reduce scrap and enhance efficiency. By embracing new technology and sourcing the highest-quality materials, we can become even more sustainable and cost-efficient. At ELBEX, we believe our low scrap percentage is an indicator of our efficiency, quality, and environmental responsibility. While there is always room for improvement, we’re proud of what we’ve achieved so far and how it can help you, too.
19 Mar, 2024
At Elbex, we are committed to maintaining a high standard of quality with our rubber extrusions. As part of this, we are proud to have obtained ISO 9001:2015 without Design certification as a signifier of our team consistently meeting quality standards. Here’s what this means for you. ELBEX’s Journey to ISO Certification ELBEX obtained its ISO certification in 2010, and has held it continuously since then. To achieve this certification, ELBEX had to demonstrate to a certification body that our work complied with ISO standards. During the assessment process, we had to show that we had sufficient quality management systems in place, while also striving for continuous improvement. Benefits of ISO Certification for ELBEX Clients Thanks to our ISO certification, you can have confidence that you’ll get consistent quality, reliability, and safety from our rubber extrusions. Adhering to ISO standards ensures that our products will always live up to expectations, so you can have confidence when placing an order for a standard or custom extrusion. ISO Standards and Rubber Extrusion Excellence The ISO certification that ELBEX holds — ISO 9001 — is considered a global quality management standard. It means that we have effective quality management processes in place to ensure great results with our products. This standard also covers process improvements and ongoing optimization, meaning we must continually look for ways to become more efficient, reduce waste, and find other ways to improve quality. ELBEX’s Commitment to Ongoing Excellence ISO certification isn’t held permanently — it must be periodically renewed. At ELBEX, we are dedicated to maintaining and exceeding ISO standards so we can deliver great results for our customers, while also finding new innovations that help us become even more effective in our work. With ISO certification, you can have confidence in ELBEX’s capabilities to ensure quality in the rubber extrusion industry. We are committed to upholding the highest standards for every project — including yours.
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