The Future of Extruded Rubber: Innovations at ELBEX
October 30, 2023
Extruded rubber plays a vital role in a wide range of industries, from automotive to construction.
Extruded rubber helps create airtight seals, stop vibrations, and more — and ELBEX is proud to stand at the forefront of the industry. Here’s a closer look at how ELBEX focuses on innovation and efficiency.
ELBEX’s Place in Rubber Extrusion
ELBEX was incorporated in 1991, and over the last few decades, we’ve developed standard and custom rubber extrusions for a wide range of uses. We’ve produced rubber extrusions for appliances, mass transit, water control, the automotive industry, construction and architectural uses, and industrial/manufacturing needs. This wide range of experience has helped us better understand which materials and designs work best for different applications.
Cutting-Edge Technologies in Extrusion
Our extrusion process makes use of a variety of cutting-edge technologies to create custom pieces with a quick turnaround. Using AutoCAD as a design platform helps us design extrusions according to our customers’ specific needs. Davis-Standard extruders, continuous vulcanization lines, and finished gaskets enable us to complete tooling in-house. And with equipment for high-speed auto cutting, splicing, printing, taping, compression, injection, and more, we can offer many value-added services to produce finished components that perfectly meet your design and performance needs.
At ELBEX, we know that it’s not enough to have years of experience in the industry. We are committed to continually improving by identifying and implementing the technologies and techniques that will have the biggest impact on our work. By staying at the forefront of the rubber extrusion industry, we will continue to deliver dependable, high-quality results for our clients.
Freezer and refrigerator door gaskets play an essential role in ensuring that these appliances are energy efficient, preserve food, and prevent frost buildup. Worn or damaged gaskets can result in significant energy loss, as well as temperature fluctuations that lead to food spoilage – which can prove costly in both residential and commercial kitchens. As a leading manufacturer of high-quality, durable air barrier seals for refrigerators and freezers, Elbex ensures that your appliances deliver the quality performance your own customers deserve. The Importance of Airtight Seals in Refrigeration Properly functioning gaskets are vital in any quality refrigerator or freezer. Properly functioning gaskets prevent the escape of cold air and the entry of warm, humid air. This reduces the compressor’s workload and lowers the appliance’s energy consumption. Keeping out humid air also prevents frost buildup inside freezers, which is a common maintenance issue. Even more importantly, maintaining consistent internal temperatures extends the shelf life and quality of stored food, preventing spoilage. By reducing energy consumption and food waste, airtight seals can greatly lower costs. Elbex’s Expertise in Refrigerator and Freezer Door Gaskets At Elbex, we bring extensive experience with refrigerator and freezer door gaskets to create airtight seals specifically designed for your appliances. We use our knowledge of various elastomers to select materials like flexible PVC, TPE, and silicone that remain flexible at low temperatures, resist tearing and wear, and are food-grade compliant. We also use state-of-the-art extrusion and molding processes that ensure tight tolerances, consistent quality, and superior sealing performance. Our airtight barriers are designed for durability and longevity, even for demanding or unique applications. We can also collaborate with your manufacturing team to develop custom gasket profiles that match the specific requirements of your refrigerator and freezer models and their door configurations. Benefits of Choosing Elbex’s Refrigerator and Freezer Door Gaskets When you work with Elbex, you can have confidence that our precision-designed seals will deliver consistent, long-lasting performance. From materials selection to design, our gaskets will resist cracking, tearing, and compression set, even on frequently used refrigerators and freezers. We also ensure that our gaskets are easy to install and replace, minimizing downtime when maintenance is needed. And with our customization options, we can tailor everything from aesthetics to functionality based on your specific needs. At Elbex, we are committed to providing high-quality, custom-designed refrigerator door gaskets and air barrier seals for refrigerators and freezers. As an appliance manufacturer or service provider, you can count on Elbex to help you achieve optimal refrigeration performance. Contact us today to learn more.
At Elbex, we are committed to producing high-quality rubber extrusions, no matter what industry you work in. Why can you trust us? A big part of the reason is because of our ISO (International Organization for Standardization) certification in the manufacturing industry. Here’s a closer look at what this means for our work. Understanding the Value of ISO Certification The ISO sets international standards for various industries. It is an independent group that is recognized and respected worldwide for its focus on ensuring that products and systems are safe, high-quality, and consistent. Companies must meet specific requirements to achieve and maintain certification. An important aspect of ISO certification is that it’s not a “once and done” certification. It requires ongoing adherence, with regular audits to stay certified. Essentially, ISO certification means Elbex operates according to internationally recognized best practices. Elbex’s Commitment to Quality Through ISO Standards ISO certification is a reflection of our own standards of customer satisfaction, consistent quality, and continuous improvement. Our ISO-certified Quality Management System (QMS) focuses on understanding and meeting customer needs, including by collecting and applying feedback from our clients. Our manufacturing processes are documented and controlled to ensure they are consistently applied with every project to ensure product uniformity and quality. At the same time, we proactively look for ways to improve our processes, products, and services, including through corrective and preventive actions when needed. Why Clients Can Trust Elbex’s Expertise ISO certification means you can have confidence that our rubber extrusions are manufactured to the highest quality standards, with minimal risk of defects or inconsistencies. Our standardized processes also mean you can enjoy clear communication and well-defined procedures at every step of the process. With an ISO-certified supplier like Elbex, you can have peace of mind from knowing that we adhere to international best practices, while also being committed to growing long-term, trustworthy partnerships. Our goal is to be a reliable partner you can turn to anytime you need rubber extrusion services. At Elbex, we’re proud to have obtained ISO certification as a testament to our dedication to quality, customer satisfaction, and continual improvement. Experience the Elbex difference for yourself – contact us today to request a quote or learn more about our ISO-certified work.
D-section rubber profiles are some of the most commonly used rubber seals, particularly in the automotive, construction, and appliances industries. The distinctive shape of extruded D seals protects components, prevents leaks, and ensures optimal performance. Here’s how Elbex creates high-quality D-section rubber seals for your needs. What are D-Section Rubber Seals? A D-section rubber seal is a half-round rubber seal with a distinctive D-shaped cross-section. D-seals are available in a wide range of height and width variations to meet the needs of different applications. Many also utilize adhesive backing for easier installation, or metal inserts for added structural support. When to Use D-Section Seals D-seals are especially common in the automotive and construction industries, where they are used to seal doors, windows, and hatches. They create watertight seals that can also reduce noise and vibrations and improve insulation, protecting equipment and components from dust, moisture, and debris. Because of these and other environmental hazards, D-seal design and material selection must account for temperature, pressure, chemicals, the material’s compatibility with the sealing surface, and the required force to create the seal. Advantages of D-Section Rubber Seals D-section rubber seals offer superior sealing performance. When the D-seal is compressed, it creates a tight seal that keeps out leaks and contaminants. Since D-seals can be adapted to different shapes and sizes, they are extremely versatile. They are also typically very easy to install, often using simple press-fit or adhesive applications. When high-quality materials are used, you can count on D-seals to offer extended durability, while still being more cost-effective than other sealing solutions. The combination of performance and value makes them the go-to choice for many sealing applications. Why Choose Elbex’s D-Section Seals? Elbex can help you get the best possible outcomes from using D-seals thanks to our materials expertise and custom design capabilities. Our knowledge of elastomer properties allows us to select the best material for your D-seal application. Our customization capabilities allow us to adapt the shape and size of your D-seal to fit your specific use case, even when tight tolerances are required. We can also help with additional services like vulcanized splicing, cutting, printing, and taping. Finally, with our state-of-the-art manufacturing processes and rigorous quality control measures, we ensure tight tolerances, consistent quality, and superior performance that meets or exceeds industry standards. With versatile, high-quality rubber D-section seals and extensive customization capabilities, Elbex offers the versatility and quality you need for your applications. To learn more about our D-section seals, contact us today.
