Custom Rubber Extrusion Design and Manufacturing
ELBEX • February 20, 2016
Custom rubber extrusions are not easy to apply and execute. Each process involves immense detailing and care. At ELBEX, we serve the highest levels of both. We employ a variety of extrusion profile creation materials along with superior expertise to bring to you the best in custom rubber extrusions.
Design and Manufacturing
Designing and manufacturing are two different aspects of custom rubber extrusions and we hear from our customers on both occasions. This is precisely how we cross over unique problems in rubber extrusion design and extrusion.
We have separate design and manufacturing teams at ELBEX. The design team is exclusively tasked with speaking to customers on custom rubber extrusions and finalizing the customization process with them. The manufacturing unit swings into action only after the design part has been agreed upon by the customer.
We value our buyers
The value we attach to our customers is reflected in the quality of extrusions we go for. We take each of your concerns into consideration, process them through our think tank, assess the feasibility of it and then make the necessary adjustments in application.
Each finished design is first conceptualized. The concept is then passed on to the customer for approval. And yes, we are as happy to make changes as you are to see them.
Custom tooling
Custom tooling is key to meeting the needs of custom extrusions. For better consistency, the custom tool and die designing is done internally at ELBEX. To cut down on lead times, we allow engineers to adopt a hands on approach toward the process.
Quick turnarounds for large orders
Outsourcing the die designing or the custom tooling could elongate the custom extrusion by weeks. We do these internally and this saves us a lot of time. Resultantly, we are amazingly quick with deliveries, even for large orders; particularly for large orders. Count on us to deliver just when you need the extrusions.
Value added post production process
ELBEX is different from other companies in that we do not turn our back on customers post production. A set of value added post production processes takes care of that. If you have a query on how we follow up after production, fill out a short form on our contact page and we will come back with the resolution.
Extruded rubber tubing, or hollow tubes, are incredibly versatile. They’re used across industries for protective sleeves, gaskets, essential drainage capacities, and more. Of course, this means that you can’t take a one-size-fits-all approach to industrial hollow rubber profiles. At Elbex, we believe in producing custom rubber sleeves and gaskets that will meet your exact specification requirements for lasting performance. Here’s what you need to know. Navigating Varied Fields: Multi-Industry Tubing Applications Extruded rubber tubing is used across many industries, each with unique performance specifications. For example, in automotive engineering, custom rubber tubing is used in everything from door and window seals and acoustic covers to hinge covers and cushions for cooling systems. In mass transit systems, these components face even stricter environmental demands to ensure they maintain passenger comfort and seal out water. Of course, flexible rubber drainage tubing is also a must at industrial facilities. Factories typically use several tube sizes and wall thicknesses to safely manage drainage and chemical bypass for a variety of materials. The right specifications make all the difference for long-term performance. The Regulatory Landscape: Secure Sealing for Water Control Systems Automotive and water system rubber components are often more important than they first appear. For example, when a municipal treatment facility neglects its gaskets and seals, this can easily lead to leaks and other system issues that cause NSF compliance problems. Because of this, Elbex assists municipal facility operators in choosing regulatory-compliant materials (such as NSF-61 approved compounds) for applications like drinking water systems and filtration gaskets. Our goal is to ensure safe, dependable performance in your finished systems. The Engineering Resources Behind Your Project At Elbex, we can help with much more than material selection for your extruded rubber tubing. By aligning our expert insights with your primary goals, we offer a collaborative approach to meet your technical goals. For example, with on-site custom tooling and die design services, we can quickly accommodate unique configurations for your project. We can also help you protect your bottom line by balancing performance requirements with cost-effective choices. When needed, we also provide design assistance (including a library of technical resources and data sheets) to help you troubleshoot previous operational issues or find workarounds for current design hurdles. Whether you need basic drainage or specialized automotive sleeves, the success of your hollow profiles depends on choosing an experienced manufacturing partner. Contact Elbex today to learn more about how we can help ensure your next extruded rubber tubing project goes right.
Unprotected hoses, electrical conduits, and fluid lines don’t belong at busy job sites and factories. It’s all too easy for a simple accident to cause major issues when these lines don’t have adequate protection. This is what makes industrial pipe protection solutions from Elbex so important. As an expert manufacturer of durable line-safeguarding extrusions for the infrastructure, construction, manufacturing, and energy sectors, Elbex can ensure that all critical supply lines at your facility receive the protection they deserve. The Mechanics of Elbex Protection: The Salt Bath Cure Advantage What really sets Elbex’s heavy-duty rubber pipe ramps apart is their manufacturing process. Our extrusions go through a continuous curing process, in which the uncured rubber compounds are forced through a precise die, and then immediately cured in a continuous salt bath line at approximately 400°F. This process ensures that the finished components emerge fully cured and chemically cross-linked for maximum durability and protection. These profiles can then be used to protect materials ranging from PVC and precast concrete to steel. Temporary vs. Permanent Applications: Construction and Manufacturing Elbex’s pipe ramps and seals can be used for both temporary and permanent applications. For example, construction site cable protection ensures that load-bearing traffic won’t damage exposed hoses and electrical lines. Our extruded rubber ramps prevent costly leaks so you can keep projects on-schedule and on budget. At industrial and manufacturing facilities, heavy machinery and other moving parts create a hazardous environment for stationary piping. Rubber pipe ramps and seals prevent punctures and dangerous high-pressure bursts to ensure safe and reliable work conditions. Demanding Environments: Infrastructure and Offshore Energy Operations Our pipe ramps and seals can even be adapted to the most challenging environments. We can provide heavy-duty protection for underground infrastructure (like buried cables and casings), which are often exposed to extreme weight and shifting rocks. We can also develop custom pipe seals for oil and gas piping — even in subsea applications. Underwater pipes experience constant exposure to natural debris and abrasion, but with proper seals, the lines themselves can be insulated against direct impacts. The Elbex Standard: ISO 9001:2015 Without Design Quality No matter what your specific application, you can trust the quality of our industrial pipe protection solutions. With ISO 9001:2015 certification and a team of knowledgeable engineers, you can have confidence that our custom extrusions will meet your business and safety goals, even for the toughest environments. With reliable, certified pipe ramps and seals, you won’t have to worry about costly damage to unprotected lines. Contact Elbex today to discuss your specific application needs or to request a custom quote.
Water control infrastructure, such as municipal drinking facilities and industrial filtration plants, requires a zero-tolerance approach to component performance. Even minor seal failures can compromise public safety or cause massive leaks. Despite this, gaskets and seals are often overlooked in performance checks. Yet if chosen incorrectly, they can become the single most common point of failure. This is why Elbex has made water control rubber extrusions one of our core specialties. With custom-tailored solutions, we help you mitigate these critical operational risks with seals you can count on. The Imperative of Leak Prevention and Durability Water systems experience continuous pressure and constant fluid exposure. Maintaining a reliable seal is essential to prevent structural water damage, environmental contamination, and costly emergency shutdowns. With inferior elastomers, the constant environmental exposures of water systems lead to a rapid breakdown. On the other hand, high-grade rubber seals for water systems can maintain their compression set and structural integrity for decades. Specialized Demands of Water Filtration Systems Water treatment components have especially complex purifying equipment and rigorous fluid dynamics that require even more specialization. Elbex’s specialized water filtration rubber components, such as diffuser membranes and gate seals for industrial filtration systems, are designed to resist both water degradation and exposure to treatment chemicals. The right combination of materials and customized rubber profiles are essential for maintaining airtight and watertight seals. Navigating Safety Standards and Regulatory Compliance Because of the risks associated with leaks and contamination, there are strict regulations and safety benchmarks that govern drinking water systems. Installing non-compliant gasket materials may seem like a small issue, but these can quickly become a major compliance headache. When you work with Elbex, we help you solve this issue by guiding you toward proper material and design selections. This way, your industrial water system rubber seals will meet all relevant building codes and health safety standards so you can avoid compliance and performance problems. Engineering Custom Profiles for Complex Fluid Dynamics Modern water infrastructure often includes varying contours and unique layouts that stock seals can’t handle properly. That’s why at Elbex, we create custom extruded rubber profiles for water control applications that perfectly match your facility’s specific gate valves and piping junctions. Better yet, our in-house tooling design and engineering support allow us to help you troubleshoot previous design issues. With our distinct collaborative approach, we’ll help you develop custom-designed profiles that fit seamlessly into even the most complex storage tanks and fluid systems. Elbex’s regulatory knowledge, custom design capabilities, and high-durability manufacturing can help you protect critical water infrastructure. We bring both properly graded materials and an understanding of the importance of leak prevention so you can secure your municipal and industrial water systems. Contact us today to get started with your custom seal project.
