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The Elbex Way

ELBEX • Jan 26, 2016

Elbex prides itself on a specific method for producing the best quality rubber extrusions and silicone sheeting materials each and every time. Other rubber extrusion manufacturers may not bring as much work in house as we do, match the size and scale of our production, or provide the same post production services, but all of these offerings help make up the specific Elbex way. 

Custom Tool and Die 

The first thing that makes Elbex’s process stand out in the industry is our custom tool and die that we make in house for onsite tooling. Our engineers take a hands-on approach, bringing them closer to quality certification standards and improving the efficiency of the project overall. We take our experience working with AutoCAD in 2-D modeling to project sites, allowing us to create custom tools that shorten lead times and deliver exactly what the project requires. 

In-House Mixing and Large Quantities 

Elbex prides itself on being able to take on projects of a large scale. we have the ability to turn out quantities of product to meet the expectations of big projects. These mass quantities begin small samples to give your team the chance to ensure absolute quality and that every detail has met the necessary specifications. Then, our in-house mixing allows us to reproduce custom compounds of rubber and silicone materials that will also meet those expectations. This scalable in-house process allows us to even produce silicone sheeting in custom colors for specific applications. 

Post Production Services

The final aspect of the Elbex way that sets us apart is our post-production services.  Elbex provides a complete, custom experience from design to packaging. Other services we offer our clients to ensure they have everything they need include punched products from a third-party vendor, labeling, custom printing, cutting and splicing as well as tape and adhesive backings. These final touches ensure that the extrusion materials Elbex provides go above and beyond what your project needs. 

The Elbex way, which ensures that your project’s success is the most important from design stages to putting on the final label means that you have less to worry about, faster turnaround times, and custom materials that help you reach your goals. 

27 Mar, 2024
We live in a time of rapid change — and this is just as true of the rubber extrusion industry as it is in other areas. At ELBEX, we believe a forward-thinking approach is vital to stay at the forefront of rubber extrusion. Emerging Trends in Rubber Extrusion in 2024 As 2024 begins, several trends have stood out in the rubber extrusion industry. These include advancements in eco-friendly materials, improvements in manufacturing automation, and increased demand for rubber extrusions from emerging markets. At ELBEX, ongoing investments in research and development have proven essential for helping us take advantage of these trends so we can better serve our clients. Incorporating Advanced Technology Manufacturing processes are constantly improving thanks to new technologies such as AI and the internet of things. These technologies enable us to automate certain processes to achieve greater efficiency, quality control, and customization capabilities. Sustainability: A Core Focus for ELBEX in 2024 Energy efficiency and the use of eco-friendly materials have long been a focus at ELBEX, but they are even more important in 2024. Current sustainability initiatives include the use of recycled materials and a focus on implementing energy-efficient processes that minimize waste. Expanding into New Markets and Applications New industries and markets represent a major area of growth for rubber extrusion products. Areas such as renewable energy, electric vehicles, and smart infrastructure will all rely on rubber extrusions, and as such, we must continually research and develop new profiles that will work with these applications. ELBEX’s Commitment to Quality and Customer Satisfaction In the midst of these trends, ELBEX is committed to maintaining high quality standards, as demonstrated through our ISO certification. By taking advantage of the latest industry trends, we can further improve results for our clients and drive meaningful outcomes. With a proactive approach to embracing current and future trends in the world of rubber extrusions, ELBEX is positioned to continue shaping the future of the industry in 2024 and beyond.
19 Mar, 2024
One of the most important indicators of a manufacturer’s efficiency is its scrap rate — or the percentage of defective products that need to be thrown away or recycled. At ELBEX, we are proud to consistently achieve low scrap percentages with each job we undertake. The Importance of Low Scrap in Manufacturing In manufacturing, scrap can have significant environmental and economic impacts. Unusable products must be recycled and replaced, which means more time, energy, and materials used in the manufacturing process. This can drive up costs for both the business and its clients, while also creating a larger carbon footprint. ELBEX’s Approach to Minimizing Scrap At ELBEX, we implement a wide variety of steps to minimize scrap, starting by using high-quality materials that are less likely to result in defects. We combine this with the latest in rubber extrusion technology and processes and a skilled team that draws on decades of industry experience. Strong quality control systems help us reduce waste at every step of the process. Impact on Quality and Cost-Effectiveness These practices, which help us achieve a low scrap percentage, ultimately result in higher quality products and less waste. This creates cost savings for everyone involved, as production runs can be completed faster and with less material. Reduced energy consumption also means less of an impact on the environment. ELBEX’s Ongoing Commitment to Improvement ELBEX is committed to continuous improvement, including finding new ways to further reduce scrap and enhance efficiency. By embracing new technology and sourcing the highest-quality materials, we can become even more sustainable and cost-efficient. At ELBEX, we believe our low scrap percentage is an indicator of our efficiency, quality, and environmental responsibility. While there is always room for improvement, we’re proud of what we’ve achieved so far and how it can help you, too.
19 Mar, 2024
At Elbex, we are committed to maintaining a high standard of quality with our rubber extrusions. As part of this, we are proud to have obtained ISO 9001:2015 without Design certification as a signifier of our team consistently meeting quality standards. Here’s what this means for you. ELBEX’s Journey to ISO Certification ELBEX obtained its ISO certification in 2010, and has held it continuously since then. To achieve this certification, ELBEX had to demonstrate to a certification body that our work complied with ISO standards. During the assessment process, we had to show that we had sufficient quality management systems in place, while also striving for continuous improvement. Benefits of ISO Certification for ELBEX Clients Thanks to our ISO certification, you can have confidence that you’ll get consistent quality, reliability, and safety from our rubber extrusions. Adhering to ISO standards ensures that our products will always live up to expectations, so you can have confidence when placing an order for a standard or custom extrusion. ISO Standards and Rubber Extrusion Excellence The ISO certification that ELBEX holds — ISO 9001 — is considered a global quality management standard. It means that we have effective quality management processes in place to ensure great results with our products. This standard also covers process improvements and ongoing optimization, meaning we must continually look for ways to become more efficient, reduce waste, and find other ways to improve quality. ELBEX’s Commitment to Ongoing Excellence ISO certification isn’t held permanently — it must be periodically renewed. At ELBEX, we are dedicated to maintaining and exceeding ISO standards so we can deliver great results for our customers, while also finding new innovations that help us become even more effective in our work. With ISO certification, you can have confidence in ELBEX’s capabilities to ensure quality in the rubber extrusion industry. We are committed to upholding the highest standards for every project — including yours.
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