The Elbex Way
ELBEX • January 26, 2016
Elbex prides itself on a specific method for producing the best quality rubber extrusions and silicone sheeting materials each and every time. Other rubber extrusion manufacturers may not bring as much work in house as we do, match the size and scale of our production, or provide the same post production services, but all of these offerings help make up the specific Elbex way.
Custom Tool and Die
The first thing that makes Elbex’s process stand out in the industry is our custom tool and die that we make in house for onsite tooling. Our engineers take a hands-on approach, bringing them closer to quality certification standards and improving the efficiency of the project overall. We take our experience working with AutoCAD in 2-D modeling to project sites, allowing us to create custom tools that shorten lead times and deliver exactly what the project requires.
In-House Mixing and Large Quantities
Elbex prides itself on being able to take on projects of a large scale. we have the ability to turn out quantities of product to meet the expectations of big projects. These mass quantities begin small samples to give your team the chance to ensure absolute quality and that every detail has met the necessary specifications. Then, our in-house mixing allows us to reproduce custom compounds of rubber and silicone materials that will also meet those expectations. This scalable in-house process allows us to even produce silicone sheeting in custom colors for specific applications.
Post Production Services
The final aspect of the Elbex way that sets us apart is our post-production services. Elbex provides a complete, custom experience from design to packaging. Other services we offer our clients to ensure they have everything they need include punched products from a third-party vendor, labeling, custom printing, cutting and splicing as well as tape and adhesive backings. These final touches ensure that the extrusion materials Elbex provides go above and beyond what your project needs.
The Elbex way, which ensures that your project’s success is the most important from design stages to putting on the final label means that you have less to worry about, faster turnaround times, and custom materials that help you reach your goals.
Effective sealing is vital for the water control industry. High-performance water control rubber extrusions prevent leaks and contamination, protecting water quality and reducing financial losses. At Elbex, our waterproof rubber gaskets, innovative custom extruded rubber profiles for water control applications, and specialized air barrier rubber extrusions for water control applications can make all the difference in helping you secure your water. The Unique Demands of Water Control Applications Water control applications must deliver decades of leak-free service – even as they face a unique and challenging usage environment. Constant exposure to water, varying water pressures and flows, and the presence of disinfectants, pollutants, and other chemicals in certain water systems, must be addressed to ensure rubber extrusions will stand the test of time. Many applications also face exposure to UV, ozone, extreme temperatures, and potential abrasion from sediment. The right materials and design are critical. Elbex's Specialized Rubber Extrusion Solutions for Water Control At Elbex, we understand the unique demands and challenges of water control systems. Addressing these needs starts with our in-depth knowledge of water-resistant rubber compounds like EPDM, Silicone, Nitrile, and Butyl – and which of these is best for each system. We consider compliance with standards like NSF/ANSI 61 for drinking water components as part of this process. Along with material selection, our advanced extrusion and molding capabilities allow us to produce truly waterproof rubber gaskets, with tight tolerances and consistent quality to prevent even microscopic leaks. Our expertise extends from flat, O-ring, and custom molded gaskets to unique custom extruded rubber profiles for water control applications, such as specialized seals for dam gates, unique pipe lining extrusions, custom profiles for filtration system components, or specific shapes for reservoir linings. Our customization capabilities allow us to address complex geometries and specific sealing challenges that standard solutions can’t handle. This also applies to air sealing applications such as preventing air infiltration into pumps or sealing access hatches in treatment plants. Benefits of Partnering with Elbex for Your Water Control Needs Elbex’s high-quality manufacturing and customization options give you unmatched leak prevention, helping you avoid water loss, environmental contamination, and other hazards. Precise sealing improves the efficiency of pumps, valves, and filtration processes for more efficient operation. Durable rubber components will also reduce your long-term maintenance and replacement needs, resulting in even more cost savings. You can also have confidence that Elbex rubber extrusion solutions will meet your specific needs, as well as regulatory compliance standards. Our adherence to stringent quality standards and commitment to working alongside your engineers will help you develop solutions that meet all applicable industry regulations. With unmatched expertise in providing rubber solutions for the water control industry, make Elbex your first call when you need help securing your water systems. Contact us today to learn more about our capabilities and customization options.
Comfortable, quiet, and reliable mass transit is essential for delivering a great experience for passengers – but overcoming the pervasive challenges of noise and vibration isn’t easy. As a leading expert in providing specialized mass transit rubber extrusions, Elbex can help you produce vibration dampening rubber components and noise reducing rubber gaskets for mass transit vehicles that are tailored to your specific needs. The Demands of the Mass Transit Environment Mass transit is subjected to constant movement and structural flexing. Powerful engines, as well as vehicle interaction with tracks or roads, generates constant noise and vibration in transit vehicles. Over time, this can impact mass transit structural integrity. Excess noise and vibration can also cause discomfort for passengers, negatively impacting how the public views your transit system. Rubber extrusions play a vital role in dampening noise and vibrations. However, achieving lasting results requires rubber components that can withstand extreme temperatures, continuous stress, varying loads, and environmental factors such as UV, ozone, and moisture exposure. Elbex's Precision in Mass Transit Rubber Extrusions Elbex is uniquely positioned to address your mass transit rubber extrusion needs. Our deep understanding of highly resilient natural rubber, weather-resistant EPDM, oil-resistant Nitrile, shock-absorbing SBR, and other rubber compounds enables us to select the right material for each application. Materials are formulated for vibration dampening, thermal stability, and durability against transit-specific stressors. Our custom profile design and engineering capabilities are another valuable strength. Our team can collaborate with your transit engineers and designers to ensure perfect fit and functionality, even for complex sealing and dampening needs. Our extrusion and molding processes are designed for tight tolerances and consistent quality, while our ISO certifications guarantee the reliability and durability of each rubber extrusion. Core Solutions for Enhanced Transit Performance At Elbex, we offer a wide range of rubber extrusion solutions that can enhance transit performance. Engine mounts, suspension bushings, body mounts, and interior panel isolators isolate shocks and reduce resonant frequencies to extend vehicle lifespans, limit structural fatigue, and improve ride quality. We also produce noise reducing rubber gaskets for mass transit vehicles, including window and door seals, floor gaskets, and HVAC system seals. With the help of these acoustic and environmental barriers, your mass transit vehicles will have quieter cabins, enhanced passenger comfort, better thermal insulation, and protection against external elements like dust and water. Additional mass transit extrusions that contribute to vehicle integrity and performance include weatherstripping, bumper guards, D-seals, and custom tubing. No matter what you need, Elbex can provide high-quality, customizable solutions. Why Elbex is the Premier Choice for Mass Transit With our unmatched expertise and experience, in-depth customization capabilities, ability to produce durable and reliable components, and collaborative approach, Elbex is the go-to source for expertly manufactured mass transit rubber extrusions. Contact us today to learn more about our capabilities or to discuss your next project.
In industries like mass transit and construction, secure fitting and protected edges are key to the durability and safety of many applications. Rubber extrusions, particularly custom extruded u-channels and variations like ribbed rubber channels can play an essential role in these areas – and Elbex’s expertise in providing custom solutions will help you move forward with confidence. Understanding U-Channel Rubber Extrusions U-channel rubber extrusions are named for their distinctive U-shape, which allows them to fit over edges or within channels on mating pieces to ensure a secure fit and protect edges. The size and thickness of the legs and base should be adapted to the needs of the application, since precise dimensions are needed to get a secure fit. Depending on needs, extra features like ribbed rubber channels can be added for increased grip, vibration dampening, or sealing. As with other rubber extrusions, various materials, such as EPDM, neoprene, or silicone can be used for U-channels. The right material depends on the application’s environmental conditions (like temperature, chemicals, and UV exposure), as well as performance requirements such as flexibility and durability. Diverse Applications Across Industries U-channels serve a variety of important functions. They can be used as edge guards to protect surfaces from damage and provide a finished look, such as in automotive door edges, metal paneling, or machinery housings. The tight fit of these rubber extrusions within the channel also dampens vibrations and prevents unwanted movement between components. This is especially important for preventing excess wear and promoting structural integrity in transportation equipment and other machinery. U-channels are also used to create seals against dust, moisture, and other environmental elements. Weatherstripping in homes and glazing seals on building and automotive systems are common examples of this. With the right materials, U-channels can provide essential protection, even in extreme environments that undergo frequent temperature changes. Elbex’s Expertise in Custom U-Channel Solutions At Elbex, we provide a comprehensive level of support in addressing your U-channel needs. Our custom design and manufacturing capabilities allow us to meet your exact design requirements and performance specifications. Our knowledgeable team can also offer design assistance, technical information, and material selection guidance. Our in-house tooling and manufacturing also lends itself to quality results. Our custom on-site tooling capabilities provide a quick, cost-effective turnaround on unique U-channel profiles. We offer a wide range of materials to meet the specific performance needs of your application. The versatility and durability of U-channels makes them an excellent fit for many projects. At Elbex, our expertise and experience in providing high-quality, custom extruded u-channels and ribbed rubber channels gives you the reliable partner you need for these essential components. Contact us today to get support for your extrusion needs.
