On-Site Tooling Capabilities for You
ELBEX • December 5, 2022
At Elbex, one key factor that sets our rubber extrusion manufacturing apart is our on-site tooling. By completing all tooling on-site, we can deliver better outcomes for your project, no matter what type of rubber extrusion you need for your application. Here’s a closer look at how our on-site tooling capabilities can make a difference.
Faster Turnaround
On-site tooling allows for both custom and standard rubber extrusions to be produced much quicker than if the work was outsourced. At Elbex, our internal processing for on-site tooling is often complete in less than a day. In contrast, outsourcing the tooling process could result in a delay of several weeks. In-house work allows us to deliver shorter lead times so you can get the parts you need in a timely fashion.
Reduced Costs
On-site tooling can also lead to significant cost savings. First, there is the fact that shorter lead times facilitate cost savings by allowing you to complete your projects that much quicker. This can lead to faster manufacturing that allows you to take on more work. In addition, by performing tooling in-house, Elbex can ensure that all items meet our certification standards. There are no delays or extra costs incurred from needing to send items from an outsourced provider “back to the drawing board.” This helps keep manufacturing costs lower, while also making work more efficient.
Whether you need rubber extrusions on a tight deadline or are looking for ways to lower your project expenses, working with a company that provides on-site tooling can make a significant difference. At Elbex, we’re proud to pair industry expertise with on-site tooling so that you can get reliable, high-quality results with excellent customer service every step of the way.
Today’s mass transit systems don’t just need to get from Point A to Point B. They also need to provide durability, safety, passenger comfort, and long-term performance — and mass transit rubber extrusions play a critical role in achieving exactly that. A wide variety of custom extruded rubber profiles for mass transit applications help vehicles meet the complex design specifications of mass transit systems. From vibration dampening rubber components for transit vehicles that improve ride quality and equipment longevity to UV resistant rubber profiles for exterior transit applications that offer protection against environmental exposure, these small parts matter. And with ELBEX’s expertise and capabilities, you can get the transit support you need. The Critical Role of Rubber Extrusions in Mass Transit Rubber extrusions are essential protective and functional components in buses, trains, rail systems, and transit infrastructure. Most often found in the form of door seals, window gaskets, edge trims, expansion joints, and protective bumpers, they ensure a transit system’s safety, durability, and compliance with industry standards. Precision and consistency are essential for delivering these results. One key role of mass transit rubber extrusions is to absorb vibrations. Vibrations can significantly affect vehicle performance, passenger comfort, and component lifespan, which makes vibration dampening rubber components critical for absorbing shock and reducing mechanical stress. Transit vehicles also face ongoing exposure to sunlight, temperature swings, moisture, and environmental pollutants. This makes UV resistant rubber profiles such as EPDM essential for maintaining vehicle structural integrity and appearance. At ELBEX, we understand the importance of selecting materials that can withstand harsh outdoor conditions while also controlling transit-related vibrations. Custom Extruded Rubber Profiles for Mass Transit Applications As valuable as rubber profiles are in mass transit, standard profiles rarely meet the complex needs of transit manufacturers. This is why ELBEX focuses on developing custom extruded rubber profiles for mass transit applications through our in-house tooling and die design. These processes ensure precise tolerances delivered at continuous lengths, while also giving us the ability to offer value-added services like splicing and cutting. We also believe in the importance of collaborating with OEMs, transit authorities, and engineering teams. We offer comprehensive design assistance and material selection support to ensure the final component meets your specific needs. Why Industry Leaders Choose ELBEX When you work with ELBEX, you get a team that is experienced in the mass transit sector. Equally important, you get a team that provides consistent manufacturing quality with reliable production schedules and responsive communication and support. Our goal is to provide custom extruded rubber profiles that improve the safety, comfort, and long-term performance of your transit systems. For vibration dampening rubber components for transit vehicles, UV resistant rubber profiles for exterior transit applications, and more, count on the experts at ELBEX. We’re ready to serve as your long-term partner for transit industry needs. Contact us today for custom rubber extrusion solutions tailored to your transit applications.
Rubber setting blocks for glass installations may appear simple at first, but they are essential support elements in glazing systems. These small components play a critical role in overall system performance by helping large, heavy glass panels sit properly within metal frames. They also prevent direct contact between materials and reduce stress points to improve window longevity. As a trusted manufacturer of custom rubber setting blocks for secure glass installations, ELBEX provides the precision your architectural and industrial applications need for dependable long-term results. What Rubber Setting Blocks Do in Glass and Framing Systems Rubber setting blocks fulfill several important roles in glass and framing systems. By evenly supporting and distributing the weight of the glass and absorbing minor movement from structural shifts, they help prevent cracking, breaks, and premature system failure. Rubber setting blocks also help prevent metal-to-glass contact and keep the glass properly aligned within the frame. Just like any other construction component, dependable performance begins with proper design. Many applications actually require custom rubber setting blocks for secure glass installation, rather than standard off-the-shelf pieces. Design choices can be affected by the installation’s size, load requirements, and compression resistance needs. The right design and material choice will directly affect performance, which is why ELBEX’s custom extruded profiles make such a difference for these projects. Material Selection and Long-Term Durability At ELBEX, we firmly believe in collaborating with architects, glazing contractors, and engineers to develop solutions custom-tailored to your needs. This helps us get all the information we need to understand what material selection will work best for your application. By understanding an installation’s need for UV resistance, load-bearing performance, long-term compression resistance, and weather resistance, we can help you select from EPDM and other durable compounds that will work for indoor or outdoor glazing systems. Applications Beyond Glass Installation While rubber setting blocks for glass installation are primarily used in window glazing, they can also be used for curtain wall systems, storefront framing, structural glass panels, and industrial panel installations. ELBEX can support both high-volume and specialized custom runs for commercial construction, architectural projects, and specialty fabrication needs. With custom rubber setting blocks for secure glass installation, you can ensure proper support and improve long-term performance of your glazing systems. ELBEX is your reliable partner for these and other rubber extrusions. Contact us today to discuss your setting block and glazing application needs.
From temperature fluctuations and internal pressure to vibrations and mechanical movement, industrial piping systems face constant stress. Industrial rubber expansion joints are essential in protecting these systems, with extruded rubber expansion joints providing much-needed flexibility, durability, and consistent performance. Because of the intense demands of these systems, custom extruded rubber expansion joints for industrial piping systems are often needed when standard components cannot meet specific operational requirements. With ELBEX, you can get the expertise and capabilities to deliver custom solutions that cater to your application needs. Why Industrial Rubber Expansion Joints Matter in Heavy-Duty Environments Industrial rubber expansion joints are used in locations ranging from manufacturing facilities and water treatment plants to power generation and chemical processing facilities. Without proper expansion management, pipes in these facilities could experience leaks and structural fatigue that result in significant downtime. This makes industrial rubber expansion joints essential for absorbing thermal expansion and contraction, reducing vibration transfer, compensating for misaligned pipes, and protecting pumps, valves, and connection points. Proper material selection is especially important in these environments. Deciding between materials like EPDM and neoprene requires considering exposure to chemicals, moisture, temperature extremes, UV rays, and other hazards. The ELBEX team can help you select the right compound selection to maximize your expansion joints’ service life. The Performance Benefits of Extruded Rubber Expansion Joints When it comes to ensuring reliable performance from industrial rubber expansion joints, manufacturing processes matter. At ELBEX, we use continuous extrusion to achieve continuous lengths with dimensional consistency and strong structural integrity. Rigorous quality control throughout the process maintains consistent quality. Extrusion also enables us to more easily customize expansion joints based on your specific requirements. In-house tooling and die design, engineering support, and material selection guidance allow us to work as a problem-solving partner with your engineers and project managers. Whether you’re dealing with unique pipe diameters, space constraints, specialized temperature or chemical exposures, or retrofit applications, we’ll help you develop an appropriate solution. Why Industry Leaders Choose ELBEX for Industrial Rubber Expansion Joints At ELBEX, we’re committed to providing a seamless experience from design through production. We aim to be a true industrial partner for your industrial rubber expansion joint needs. With custom manufacturing capabilities, consistent extrusion quality, and reliable lead times, all delivered by a team of experienced rubber extrusion specialists, you can expect great results when you work with ELBEX. For custom extruded rubber expansion joints for industrial piping systems that will deliver the superior performance you need, contact ELBEX today.
